Bill is currently a member of TELTECH Technical Knowledge Service out of
Minneapolis, MN. This is an organization that specializes in utilizing retirees
who are recognized experts in their field of knowledge and willing to share that
knowledge with the manufacturing world via a an `event' (one or more phone calls
in a short period of time on a given subject) or on-site evaluations. He is also
available for extended contracts.
Additional information about TELTECH can be obtained at www.teltech.com
on the Internet or calling Kristen Galetka at 1-800-833- 8330 ext. 1583.
However, his service/s do not require a client to be a member of Teltech. Bill
is available 8:00 AM - 6:00 PM Monday through Friday.
He graduated from Valparaiso Technical Institute, Valparaiso, IN, in Dec. 1958
as a Radio Design Technician. He then worked for General Electric, Light
Military, in Utica, NY, for six months as a Radar Technician (until he got tired
of the snow) then came to Delco Radio, Division of General Motors, in Kokomo,
IN, in June 1959.
Bill started his career there as a 4th level lab aid and worked his way up to an
8th level Senior Development Engineer. During that time he worked as
Manufacturing Liaison (Engineering Production Assistance) Engineer, a SPEAR
Quality Auditor in the Supplier Development Dept of Purchasing, a first line
Supervisor in the Engineering Administration Dept. to the implementation and
management of the Fastener Technology Laboratory.
In this position Bill and his team saved their employer over $15,000,000 and had
an another $8,000,000 - $10,000,000 savings on the forward planning agenda at
the time of his retirement. This was done by reviewing/evaluating the various
type fasteners and quantity of part numbers being used and finding ways to 'deproliferate'
the quantity of part numbers being used thus increasing the volume of a given
part number/s. They then began studying each joint in manufacturing and
identifying its weakness and finding ways to improve that joint by making it
more ergonomically pleasing to the operator and reduce the PPM defect rate. This
enabled the operator to do a better job in a shorter time and improve the
reliability of the joint.
They then learned how to develop joint signatures and Bill justified the
procurement of more than $100,000 in engineering equipment and established a
basic laboratory. This enabled them to more thoroughly understand each joint as
it was designed thus reducing manufacturing problems such as loose screws,
stripped screws and screws that would not seat.
This led them into looking at and evaluating different type screws and drive
systems. As a result of this effort their employer quickly moved into the
trilobular (Taptite & Plastite ) fasteners in aluminum and plastic. They
conducted process capability studies of their employer's production lines
throughout the world and set manufacturing guidelines worldwide. These efforts
saved millions of dollars in up front and start up costs.
Bill has conducted over 50 fastener-training seminars for his previous
employers' engineers and suppliers. Thus far he has trained and certified over
700 technicians and engineers in plants all over the world. He reads and writes
some Spanish and can understand some limited Spanish technical terms. He
compiled training manuals, trouble shooting guidelines and visual aids for
manufacturing and engineering and was responsible for getting them translated
into Spanish, German, and Japanese.
At the time of Bill's retirement he was working on ways to assure joint
integrity via end-of-line quality checks and evaluating PT screws for small
applications (#4, M2 size screws and smaller). This is impossible to do unless
you understand the design of the joint and the fastener being used and are using
it properly.
He has also had extensive experience in developing Quality Inspection Plans. He
was responsible for developing and his previous employer moving into what was
termed a NIV (No Inspection Verification) program that eventually eliminated all
Incoming Inspection. These were based on moving from Mil-spec inspection tables
into Dodge-Romig skip-lot sample plans to the eventual Supplier Certification
program and complete no inspection.
Since forming CSFT Bill has completed projects for many clients with as little
as 1 - 2 phone calls, has written test and operator procedures for a major
aerospace manufacturer and is major distributor of WESTCOM software in the US
and Mexico. He has developed business relationships with many test laboratories
and fastener manufacturers in the United States and Mexico.
Bill is the distributor of BOLTSCIENCE's BOLTCALC, TORQUE, FASTENER, and
TORKSense software in the United States and Canada.
Copyright 2001, Common Sense Fastener Technology, Inc., All Rights Reserved